Custom solutions

Custom industrial safety solutions, built around your site.

From safety identification and lockout hardware to compliance kits, we develop custom solutions around your equipment, site conditions, and operational requirements.

Request a custom quote View custom cases
Metal components product customization examples

Metal components

Custom guards, brackets, signs, and lockout components in stainless steel or aluminum, tailored to your dimensions, access requirements, and installation points.

Plastic components product customization examples

Plastic components

Lightweight lockout, identification, and protective components designed around your equipment, with customizable shapes, colors, and functional details.

Mixed-material assemblies product customization examples

Mixed-material assemblies

Custom safety assemblies and compliance kits that combine components and materials to suit your equipment, procedures, and site requirements.

How we work

From the first brief to your next order.

A shared process for reviewing the design, checking the sample and confirming what goes into production.

  1. 01 Responsive project support

    Define requirements

    Confirm the application, specifications, quantity and compliance requirements.

  2. 02 Application-led design

    Develop the design

    Prepare drawings, layouts or configurations around the confirmed requirements.

  3. 03 Proof before production

    Review & validate

    Review the design and confirm the sample checks needed for fit and function.

  4. 04 Small and large orders

    Confirm production

    Agree the final specification, inspection requirements and delivery plan before manufacturing.

  5. 05 Archive and reorder

    Archive for future use

    Keep approved specifications available for reorders, revisions and extensions.

Real Case Studies

From requirements to approved production

Metal Customization

  1. Define Requirements — A custom cylinder valve protector
    Step 1
    Define Requirements

    Confirm the application, dimensions, material and locking method.

  2. Develop Design Drawings — A custom cylinder valve protector
    Step 2
    Develop Design Drawings

    Convert the confirmed requirements into a 3D model and dimensioned drawing.

  3. Review & Approve — A custom cylinder valve protector
    Step 3
    Review & Approve

    Confirm key dimensions and incorporate the agreed revision comments.

  4. Build & check the sample — A custom cylinder valve protector
    Step 4
    Build & check the sample

    Produce a white prototype to verify form, fit and assembly before final manufacturing.

  5. Document the specification — A custom cylinder valve protector
    Step 5
    Document the specification

    Validate the sample and archive approved drawings for repeat orders.

From requirements to approved production

Plastic Customization

  1. Define Requirements — A custom hinged lockout body
    Step 1
    Define Requirements

    Confirm the interface, dimensions, hinge movement, locking-hole position and material requirements.

  2. Develop Design Drawings — A custom hinged lockout body
    Step 2
    Develop Design Drawings

    Convert the approved requirements into a 3D model and dimensioned 53.4 × 31.5 × 55.0 mm drawing.

  3. Review & Approve — A custom hinged lockout body
    Step 3
    Review & Approve

    Collect feedback, revise the proposal and confirm the final production proof.

  4. Build & check the sample — A custom hinged lockout body
    Step 4
    Build & check the sample

    Produce an orange engineering-plastic prototype to verify form, fit and hinge operation.

  5. Document the specification — A custom hinged lockout body
    Step 5
    Document the specification

    Validate the sample, prepare tooling and archive approved records for repeat orders.

From requirements to approved production

Composite Product Customization

  1. Define Requirements — A custom cabinet-handle lockout assembly
    Step 1
    Define Requirements

    Confirm the handle geometry, operating clearance, locking reach and material combination.

  2. Develop Design Drawings — A custom cabinet-handle lockout assembly
    Step 2
    Develop Design Drawings

    Create the 3D assembly and dimensioned 47.3 × 87.1 × 56.8 mm drawing.

  3. Review & Approve — A custom cabinet-handle lockout assembly
    Step 3
    Review & Approve

    Gather feedback, review slot positions and handle clearance, then incorporate agreed revisions.

  4. Build & check the sample — A custom cabinet-handle lockout assembly
    Step 4
    Build & check the sample

    Produce and install the yellow-and-white sample to verify blocking performance and usability.

  5. Document the specification — A custom cabinet-handle lockout assembly
    Step 5
    Document the specification

    Validate the assembly and archive approved drawings and component specifications for repeat orders.

Start your project

Start with the problem you need to solve.

Tell us about your equipment and the locking challenge. If available, include known dimensions, estimated quantity, target date, and a link to a drawing or photo.

Paste a shareable file link, or email attachments to boviisky@boviisky.com

Get your custom solution